01
Use a caliper for flexible general-purpose checks
A caliper can measure accessible external, internal, depth and step features with one instrument. Its versatility is valuable for order checks, but jaw alignment, contact force, wear and feature geometry can influence the reading.
- External, internal, depth and step measurements
- Fast comparison across an agreed sample
- Useful where access and tolerance suit the instrument
- Extra care with jaw alignment and measuring force
02
Use a micrometer for suitable external dimensions
A micrometer uses a screw mechanism and defined measuring faces over a limited range. A ratchet or friction device can help make contact force more consistent, but alignment, cleanliness, temperature and part flexibility still matter.
- External thickness or diameter within instrument range
- Consistent contact using the intended force device
- Clean, aligned measuring faces
- Appropriate surface and part geometry
03
Do not choose by display digits alone
More digits on a display do not automatically create a more reliable result. The buyer’s tolerance, the instrument specification, calibration status, measurement method and observed repeatability must be considered together.
- Resolution is not the same as accuracy
- Calibration status does not remove technique errors
- Feature geometry can dominate the result
- Borderline values need careful review
04
Escalate beyond hand-tool capability
If the tolerance, datum structure, geometry or commercial risk cannot be supported by an appropriate field method, the characteristic should be referred to suitable specialist equipment or a qualified laboratory. The inspection scope should state this before the visit.